Material Gains

Martin CottonOur retiring columnist reflects on five decades in the PCB industry.

Read more: The Value of Experience, Design Gurus, and Attention to Detail

Martin CottonApplying experience to design to build better boards.

Some things change, some stay the same. The Pretenders were almost certainly not thinking about making PCBs, but it certainly applies to this industry.

As my musical musing may suggest, I’ve been here a long time – just over 50 years, in fact. (Chrissie Hynde was still at art school when I started.) I’ve seen many changes. I even caused a few! (More on that later.) But some things stay the same, and one of these is the disconnect between PCB designers and the fabricators who do the making.

 

Read more: Engineers: The ‘A’ in CAD stands for Aided

Martin CottonHow smoother surfaces and rounder edges help keep us all safer and more connected.

Making the impossible possible with advanced technology is a frequently recurring theme in advertising today. It seems the wider world has finally “got” science; well-known high-tech brands are comfortable explaining how their technologies are enabling new and fantastic smartphone features, more immersive gaming and TV viewing experiences, safer more relaxing travel in our increasingly autonomous vehicles, among others.

Of course, we in the electronics industry are intimately familiar with the underlying innovations enabling these previously unimaginable new experiences. As digital computing capabilities advance at the speed of Moore’s Law – or, in some cases, even faster – system capabilities are making incredible gains, while at the same time physical size, power consumption and cost are reduced, resulting in new generations of products at once more user-friendly and affordable.

Read more: Engineering Multi-GHz Systems is Driving Design to Deeper Levels

Martin CottonA substrate’s thermal performance influences die cooling, and hence the lifetime of solid-state lighting.

Legislation and environmental concerns are prompting a mass switch to newer equipment and appliances. The rapid growth of solid-state lighting is just one example. In Europe and North America, eco laws have consigned incandescent bulbs to history. LED lighting has taken over, mainly by realizing high-performing lighting at far lower power levels.

Prices for LED replacement lamps are dropping, but remain higher than traditional incandescent bulbs. The power consumption is lower, of course, and that’s the main point, but their greater longevity is needed to offset the price premium in buyers’ minds. LED bulbs potentially can last the lifetime of the light fitting, eliminating the cost and inconvenience of replacing failed units.

Read more: Why LED Longevity is Tied to Substrate Choice

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