Material Gains

Alun MorganAnd a plan for resolving the disconnect.

In any industry, standards provide a vital catalyst for market development by supporting a variety of assurances that are needed by product suppliers and buyers. Over time, however, the pace of technical development can outstrip standards-making processes, and a change of approach is needed.

Specifications for flammability or electrical safety such as those maintained by UL are unequivocal. Those that influence general performance, on the other hand, provide limits for parameters like dielectric constant (Dk) and dissipation factor (Df). These limits are now often simply too wide for designers to predict PCB behavior based on conformance to industry standards alone.

Today, we find that end-user demands across markets from consumer mobile and automotive to industrial automation and wireless infrastructure are pushing signal frequencies higher and higher in search of ever-faster data rates and lower latency. So, even some of the most humdrum devices we use every day must be designed within exacting parameters to meet demands for functionality, performance form factor and cost. When an accurate assessment is needed, such as knowing exactly how much signal attenuation to expect, simply knowing the substrate material conforms to a category of materials based on a broad definition of its chemistry will not provide the answers.

Read more: Industry Standards are Often Too Wide to Predict PCB Behavior

Alun MorganSecuring the supply chains against uncontrollable events demands trust and cooperation.

International trade is facing some significant uncertainties right now. Decisions about Brexit hang in the balance. Tensions over tariffs and subsidies are ongoing between the US and China. And there is potential for disagreement between the US and EU over approaches to trade and development.

These are, of course, only the latest in the never-ending stream of events within the continuing drama that characterizes international relations, many of which are potentially disruptive for those of us in the commercial world. We need to be aware of what’s happening and do what we can to protect ourselves against possible threats. As we say, hope for the best and prepare for the worst.

Read more: The Return of VMI?

Alun MorganLow Dk materials are a solution to high-frequency constraints.

With the rollout of early commercial services, the 5G revolution is happening now and will touch more lives in more ways and be more disruptive than perhaps any before it. This is probably because the revolution is not about 5G technology itself, but instead is about the many visions of the connected world that finally can be made real.   

We’ve been dreaming big with concepts like the IoT and autonomous mobility, e-health, Industry 4.0, to name a few. The potential benefits are huge, but so is the scale of the connectivity they envisage. 5G is designed to handle this, but sheer volume is only one part of the equation. Exciting applications linked to mobility and industrial automation, for example, are obviously time-critical too. 5G’s provision for ultra-reliable low-latency communication (URLLC) will enable the timely responses needed to ensure safety and proper coordination between machines or large numbers of self-driving vehicles moving within the same geographical area.   

Read more: 5G is Here, But It’s Only the Start of Something Much Bigger

Alun Morgan… So let’s challenge old design concepts.

As Martin Cotton begins to enjoy retirement (it seems that’s his word for embarking on complex wireless projects he’s always wanted to explore), I have been invited to take over this spot and share my perspectives on the substrates industry. You may know I have recently become technology ambassador for Ventec after starting my career as a research physicist and spending many years in the PCB business, most recently as chairman of the EIPC.

As a technology ambassador, my role begins with encouraging designers and fabricators to think creatively at the substrate level. By taking advantage of critical innovations happening here, it’s possible to deliver new products that deliver much better functionality, form factor and reliability than their predecessors. This presents tremendous opportunities to leapfrog competitors technically by challenging accepted practices and creating new products that really stand out.

Read more: The Timeless Laws of Thermodynamics are Immutable...

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